Research Progress on Thermal Shock Behavior of Porous Ceramics

doi:10.19691/j.cnki.1004-4493.2022.01.004

China's Refractories ›› 2022, Vol. 31 ›› Issue (1): 24-29.DOI: 10.19691/j.cnki.1004-4493.2022.01.004

Previous Articles Next Articles

Research Progress on Thermal Shock Behavior of Porous Ceramics

YAN Mingwei¹, LIU Kaiqi¹^,²^,^*(), ZHANG Jiayu¹^,², SUN Guangchao¹^,², LI Xiang¹^,², SI Kaikai¹^,²

1 State Key Laboratory of Multiphase Complex Systems, Institute of Process Engineering,Chinese Academy of Sciences, Beijing 100019, China
2 University of Chinese Academy of Sciences, Beijing 100049, China

Online:2022-03-15 Published:2022-04-02
Contact: LIU Kaiqi
About author:YAN Mingwei works as a postdoctoral fellow in Institute of Process Engineering, Chinese Academy of Sciences now. In 2020, he received his Ph.D degree of material science and engineering from University of Science and Technology Beijing. His research interests include ceramic materials synthesis, porous ceramics, metal-oxide refractories, oxide refractories and non-oxide refractories. He has published more than thirty articles and applied for some patents so far.

Abstract

Abstract:

Thermal-mechanical coupling effect causes a large stress within porous ceramics at high temperatures, resulting in strength attenuation and product reliability decline. Thermal shock resistance is one of the key factors to characterize the reliability of ceramic materials under thermal-mechanical coupling effect. It is important to study the thermal shock resistance of the porous ceramics to evaluate their service performance and improve their service life. To better evaluate the effect of the thermal shock resistance on properties of the porous ceramics, the evaluation theories, experimental characterization methods and influencing factors about the thermal shock performance of the porous ceramics were reviewed in this paper, and some future research directions were prospected.

Key words: porous ceramics, thermal-mechanical coupling, thermal shock resistance, evaluation theory, influence factor

YAN Mingwei, LIU Kaiqi, ZHANG Jiayu, SUN Guangchao, LI Xiang, SI Kaikai. Research Progress on Thermal Shock Behavior of Porous Ceramics[J]. China's Refractories, 2022, 31(1): 24-29.

Figures/Tables 5

Fig. 1 Thermal shock behavior of alumina ceramic quenched in water with three temperature differences

Table 1 Properties of porous LP-Si3N4, MP-Si3N4 and HP-Si3N4 ceramics[20]

Index	LP-Si₃N₄	MP-Si₃N₄	HP-Si₃N₄
Porosity /%	16.8	23.8	37.1
Fracture strength /MPa	476	408	135
Young’s modulus /GPa	230	216	149
Fracture toughness /(MPa ·m ^-1/2)	4.20	5.64	3.05
Poisson’s ratio	0.25	0.24	0.23
Thermal expansion coefficient /(×10⁶/℃)	4.72	4.66	4.12

Table 2 Calculated values of R and R'''' for porous LP-Si3N4, MP-Si3N4 and HP-Si3N4 ceramics[20] /℃

Index	LP-Si₃N₄	MP-Si₃N₄	HP-Si₃N₄
R	329	308	170
R''''	97	237	628

Fig. 2 Changes of porosity and flexural strength vs. molding pressure[29]

Fig. 3 Schematic illustration of sintering process of mullite-bonded porous SiC ceramics[31]

References 31

[1]	Rafael Kenji Nishihora, Priscila Lemes Rachadel, Mara Gabriela Novy Quadri, Dachamir Hotza. Manufacturing porous ceramic materials by tape casting: a review. Journal of the European Ceramic Society, 2018,38(4):988-1001.
[2]	W. D. Kingery. Factors affecting thermal stress resistance of ceramic materials. Journal of the American Ceramic Society, 1955,38(1):3-15.
[3]	E H. Kerner. The elastic and thermo-elastic properties of composite media. Proceedings of the Physical Society Section B, 1956,69(8):808-813.
[4]	D. P. H. Hasselman. Elastic energy at fracture and surface energy as design criteria for thermal shock. Journal of the American Ceramic Society, 1963,46(11):535-540.
[5]	Didericus Hasselman. Thermal stress resistance parameters of brittle refractory ceramics: a compendium. American Ceramic Society Bulletin, 1970,49(12):1033-1037.
[6]	D. P. H. Hasselman. Unified theory of thermal shock facture initiation and crack propagation in brittle ceramics. Journal of the American Ceramic Society, 1969,52(11):600-604.
[7]	W. David Kingery, H. K. Bowen, Donald R. Uhlmann. Introduction to Ceramics, 2^nd Edition. Japan: John Wiley & Sons, 1976: 449-468.
[8]	Songhe Meng, Guoqian Liu, Yue Guo, Xianghong Xu, Fan Song. Mechanisms of thermal shock failure for ultra-high temperature ceramic. Materials & Design, 2009,30(6):2108-2112.
[9]	B. Legendre, F. Osterstock. On the quantification of quenching transient thermal stresses in brittle solids using Vickers indentations. Journal of Materials Science Letters, 1997,16(7):584-587.
[10]	M. Collin, D. Rowcliffe. Analysis and prediction of thermal shock in brittle materials. Acta Materialia, 2000,48(8):1655-1665.
[11]	Zeping Zhang, Yingfeng Shao, Fan Song. Characteristics of crack patterns controlling the retained strength of ceramics after thermal shock. Frontiers of Materials Science in China, 2010,4(3):251-254.
[12]	Kaixuan Gui, Ping Hu, Wenhu Hong, Xinghong Zhang, Shun Dong. Microstructure, mechanical properties and thermal shock resistance of ZrB₂-SiC-C_f composite with inhibited degradation of carbon fibers. Journal of Alloys and Compounds, 2017,706:16-23.
[13]	Standard test method for determination of thermal shock resistance for advanced ceramics by water quenching, ASTM C1525-2004, 2013.
[14]	Zhu Xinwen, Jiang Dongliang, Tan Shouhong. Processing, properties and application of porous ceramics: (II) strcuture, properties and application of porous ceramics. Journal of Ceramics (in Chinese), 2003,24(2):85-91.
[15]	Han Yao. Structural design, fabrication and properties of anorthite based porous ceramics [Dissertation, (in Chinese)]. Beijing: Beijing Jiaotong University, 2014, 1-20.
[16]	Chi Jing, Li Min, Wang Shufeng, Wu Jie. Effects of Ti-C contents on the pore structures and mechanical properties of porous TiC/FeAl composites. Acta Materiae Compositae Sinica (in Chinese), 2018,35(9):2503-2511.
[17]	Liu Peisheng. Basic analysis to classical model for foamed metals. Nonferrous Metals (in Chinese), 2005,57(2):55-57.
[18]	R. W. Rice. Comparison of stress concentration versus minimum solid area based mechanical property-porosity relations. Journal of Materials Science, 1993,28(8):2187-2190.
[19]	Wang Chang'an, Lang Ying, Hu Liangfa, Dong Yanhao, Zhou Jun. Research progress on lightweight and high strength heat-insulating porous ceramics. Journal of Ceramics (in Chinese), 2017,38(3):287-296.
[20]	J. H. She, J. F. Yang, T. Ohji. Thermal shock resistance of porous silicon nitride ceramics. Journal of Materials Science Letters, 2003,22(5):331-333.
[21]	Bingbin Dong, Gang Wang, Bo Yuan, Jianshen Han. Fabrication and properties of porous alumina ceramics with three different pore sizes. Journal of Porous Materials, 2017,24(3):805-811.
[22]	Dean-Mo Liu. Influence of porosity and pore size on the compressive strength of porous hydroxyapatite ceramic. Ceramics International, 1997,23(2):135-139.
[23]	A. A. Griffith. The phenomena of rupture and flow in solids. Philosophical Transactions of the Royal Society of London, 1921,221:163-198.
[24]	Liangfa Hu, Rogelio Benitez, Sandip Basu, Ibrahim Karaman, Miladin Radovic. Processing and characterization of porous Ti₂AlC with controlled porosity and pore size. Acta Materialia, 2012,60(18):6266-6277.
[25]	N. J. Petch. The cleavage strength of polycrystals. Journal of the Iron and Steel Institute, 1953,174(1):25-28.
[26]	Xinxin Jin, Limin Dong, Huanyan Xu, Lizhu Liu, Ning Li, Xinghong Zhang, Jiecai Han. Effects of porosity and pore size on mechanical and thermal properties as well as thermal shock fracture resistance of porous ZrB₂-SiC ceramics. Ceramics International, 2016,42(7):9051-9057.
[27]	Dan Tian, Chan-Juan Zhou, Ji-Huan He. Hall-Petch effect and inverse Hall-Petch effect: A fractal unification. Fractals, 2018,26(6):183-185.
[28]	Lu Jun, Zeng Xiaoqin, Ding Wenjiang. The hall-petch relationship. Light Metal (in Chinese), 2008(8):59-64.
[29]	Junfeng Li, Hong Lin, Xin Li. Factors that influence the flexural strength of SiC-based porous ceramics used for hot gas filter support. Journal of the European Ceramic Society, 2011,31(5):825-831.
[30]	Zhiyong Luo, Kaiqi Liu, Wei Han, Wenqing Ao, Yunfa Chen. Effect of ρ-Al₂O₃ addition on the properties of in situ reaction-bonded porous SiC membrane support. The Chinese Journal of Process Engineering (in Chinese), 2019(2):407-412.
[31]	Zhiyong Luo, Wei Han, Xiaojie Yu, Wenqing Ao, Kaiqi Liu. In-situ reaction bonding to obtain porous in-situ reaction bonding to obtain porous SiC membrane supports with excellent mechanical and permeable performance. Ceramics International, 2019,45(7):9007-9016.

China's Refractories

Research Progress on Thermal Shock Behavior of Porous Ceramics

RichHTML

PDF

Knowledge

Abstract

Cite this article

share this article

Figures/Tables 5

References 31

Related Articles 15

Recommended Articles

Metrics

Comments

[1]	HAN Xiaoyuan, SHI Kai, XIA Yi, WANG Peixun, LIU Yang, SHANG Jianzhao. Effects of Three Silicon-based Raw Materials on Properties and Microstructure of MgO-Al-C Materials [J]. China's Refractories, 2021, 30(4): 30-35.
[2]	LIU Guoqi, LI Hongxia, YANG Wengang, QIAN Fan, YU Jianbin, MA Weikui. Design of Composite Ladle Shroud for Improving Thermal Shock Resistance [J]. China's Refractories, 2021, 30(1): 31-34.
[3]	WANG Tao, WANG Bo, HOU Baoqiang, SHI Zhongqi, YANG Jun, XIA Hongyan, WANG Jiping, WANG Hongjie, YANG Jianfeng. Preparation and Application Progress of Porous Alumina [J]. China's Refractories, 2020, 29(4): 10-18.
[4]	SU Chang, MA Beiyue, REN Xinming, LIU Guoqiang, ZHU Qiang. Effect of Starch Addition on Properties of Corundum-mullite Porous Ceramics [J]. China's Refractories, 2020, 29(4): 19-22.
[5]	LI Fei, LIU Jixuan, ZHANG Guojun. Porous Ultra-high Temperature Ceramics for Ultra-high Temperature Thermal Protection System [J]. China's Refractories, 2020, 29(4): 23-28.
[6]	GUO Hongxiang, SUN Xiaogai, JIA Quanli, LI Xueyan, LIU Xinhong. Effect of Calcium Chloride Addition on Properties of Corundum Spinel Castable [J]. China's Refractories, 2020, 29(4): 46-49.
[7]	Lei HAN, Haijun ZHANG, Shaowei ZHANG. Preparation of Si₃N₄ Porous Ceramics via Combined Foam-gelcasting and Catalytic Nitridation with Fe Powder as Catalyst [J]. China's Refractories, 2020, 29(3): 1-6.
[8]	XIA Wenbin, ZHAN Huasheng, LI Jinyu, LI Yanjing, MA Shulong, SU Yuzhu, ZHANG Jili, GAO Changhe. Effect of Andalusite Addition on Properties of Chrome-corundum Bricks [J]. China's Refractories, 2020, 29(2): 21-24.
[9]	LAO Dong, JIA Wenbao, WANG Yufan, CHEN Ruoyu, LI Shujing, HEI Daqian, WANG Zhonghua, DING Yue, ZHANG Wenhao, LIU Meiqi. Fabrication and Properties of Alumina-based Reticulated Porous Ceramics [J]. China's Refractories, 2020, 29(2): 31-36.
[10]	ZHENG Han, LI Wei, DU Jiaolong, LI Hongxia, LIU Guoqi, CHEN Zihao, CHEN Yongqiang. Preparation and Properties of Si₂N₂O Ceramics for Microwave Sintering Furnaces [J]. China's Refractories, 2020, 29(2): 42-46.
[11]	HE Jian, LYU Xusheng, ZHANG Jialiang, ZHOU Wei, LI Yin. Application Performance of Microporous Sintered Alumina in Alumina Magnesia Castables for Ladles [J]. China's Refractories, 2020, 29(2): 6-10.
[12]	WANG Gang, ZHANG Qi, HAN Jianshen, YUAN Bo, LI Hongxia. Preparation and Properties of Calcium Hexaaluminate Porous Ceramics [J]. China's Refractories, 2020, 29(1): 15-19.
[13]	TIAN Xuekun, CHEN Anbang, LI Na, LIAO Guihua, DING Dafei, YE Guotian. Effect of Andalusite Aggregate Pre-fired at Different Temperatures on Properties of Al2O3-SiC-C Castables [J]. , 2019, 28(2): 41-45.
[14]	ZHANG Yaran, MA Beiyue, YU Jingyu, SU Chang, REN Xinming, QIAN Fan, LIU Guoqi, LI Hongxia, YU Jingkun. Preparation of SiC Porous Ceramics by Crystalline Silicon Cutting Waste [J]. , 2018, 27(4): 46-50.
[15]	ZHANG Ju, LONG Bin, ZHOU Yunpeng, Andreas BUHR, WANG Feng, CUI Qingyang, XIE Guofeng, DING Dafei, JIA Quanli, YE Guotian. Relation Between Sintering Reactivity of Matrix and Thermal Shock Resistance of Ultra-low Cement Bonded Corundum-spinel Castables for Fired Purging Plugs [J]. , 2018, 27(4): 13-20.