China's Refractories

《中国耐火材料》英文版

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Preparation of SiC Porous Ceramics by Crystalline Silicon Cutting Waste

ZHANG Yaran, MA Beiyue, YU Jingyu, SU Chang, REN Xinming, QIAN Fan, LIU Guoqi, LI Hongxia, YU Jingkun   

  • Published:2018-12-15

Abstract: SiC porous ceramics were prepared at 1 400 ℃ for 4 h with crystalline silicon cutting waste and activated carbon as main starting materials and NH4HCO3 as the pore-forming agent. Effects of NH4HCO3 additions (0, 20%, 30%, 40%, by mass) on the phase composition, microstructure, sintering properties, cold compressive strength and thermal shock resistance of as-prepared SiC porous ceramics were investigated. The results show that: (1) addition of NH4HCO3 remarkably influences the apparent porosity and cold compressive strength of specimens. The apparent porosity achieves its maximum value (63.40%) when 40% NH4HCO3 is added, while the minimum cold compressive strength is 4.77 MPa; (2) the specimen with 40% NH4HCO3 has the best thermal shock resistance. The thermal cycling times between 1 000 ℃ to room temperature reach 62; (3) the addition of NH4HCO3 does not remarkably affect the phase composition of the specimens; (4) the specimens include a large number of SiC particles and a small amount of SiC whiskers.

Key words: crystalline silicon cutting waste, silicon carbide porous ceramics, pore-forming agent, sintering properties, cold compressive strength, thermal shock resistance