China's Refractories

《中国耐火材料》英文版

China's Refractories ›› 2024, Vol. 33 ›› Issue (4): 14-18.DOI: 10.19691/j.cnki.1004-4493.2024.04.003

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Influence of Matrix Composition on Properties of Lightweight Magnesia-silica Castables

MENG Qingxin1,*, GAO Lei2, LIU Yabo1, GUO Qiwei1, ZHOU Mengxue1   

  1. 1 School of Materials Science and Engineering, Henan University of Science and Technology, Luoyang 471003, China;
    2 Sinosteel Luonai Materials Technology Corporation, Luoyang 471039, China
  • Online:2024-12-15 Published:2024-12-12
  • Contact: *e-mail: mqx@haust.edu.cn
  • About author:Meng Qingxin, born in 1973, graduated from Wuhan University of Science and Technology and gained his master's degree in 2007. Now he is working as an engineer in High Temperature Material Institute, Henan University of Science and Technology. He mainly engages in teaching and research of refractories and industry furnaces and kilns.

Abstract: To maintain the volume stability of lightweight magnesia-silica castables during heating, lightweight spherical forsterite aggregates (8-5, 5-3, 3-1 and 1-0 mm), pre-synthesized forsterite fine powder (≤0.074 and ≤0.044 mm), natural silica powder (≤0.074 mm), middle grade magnesia fine powder (≤0.074 and ≤0.044 mm) and silica fume were used as the raw materials to prepare lightweight magnesia-silica castables, and the magnesia fine powder and natural silica powder were gradually replaced by pre-synthesized forsterite fine powder (10%, 20%, 30% and 40%, by mass). The properties of the castables were tested and the microstructure was analyzed. The influence of the pre-synthesized forsterite fine powder addition on their properties was researched. The results show that: with the increase of the pre-synthesized forsterite fine powder addition in the matrix, the workability of the castables is almost the same. After being heated at 1 450 ℃ for 3 h, the bulk density of the castables increases, the apparent porosity decreases, the permanent linear change changes from expansion to shrinkage, the cold strengths increase firstly and then decrease, and the thermal conductivity at different temperatures increases. Generally, the optimal pre-synthesized forsterite fine powder addition is 20%.

Key words: lightweight spherical forsterite aggregates, magnesia-silica castables, matrix composition, properties