China's Refractories

《中国耐火材料》英文版

China's Refractories ›› 2025, Vol. 34 ›› Issue (4): 26-30.DOI: 10.19691/j.cnki.1004-4493.2025.04.006

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Synthesis of Porous MgAl2O4 Fibers by Solid-state Reaction

WANG Xinyue1, XU Qing1, ZHU Xinxin1, ZHOU Ruiqi1, DUAN Hongjuan1,*, ZHANG Haijun1, LI Shaoping2   

  1. 1 State Key Laboratory of Advanced Refractories, Wuhan University of Science and Technology, Wuhan 430081, China;
    2 Hubei Three Gorges Laboratory, Yichang 443007, China
  • Online:2025-12-15 Published:2026-01-04
  • Contact: *e-mail: duanhongjuan@wust.edu.cn
  • About author:Wang Xinyue, born in 1997, obtained her bachelor’s degree in materials science and engineering from Xi’an University of Architecture and Technology. Currently she has enrolled in a combined master’s and Ph. D. program in materials science and engineering at Wuhan University of Science and Technology. The research focuses on oxide aerogels, covering aspects such as preparation techniques, structural characteristics, and functional properties.

Abstract: Chemical vapor deposition is the predominant method to prepare MgAl2O4 fibers. However, it faces several challenges, including exorbitantly high reaction temperatures, substantial production costs, and relatively low yields. In this study, porous MgAl2O4 fibers were fabricated through a solid-state reaction method, utilizing MgSO4·5Mg(OH)2·3H2O whiskers as templates, mixed with either aluminum sol or α-Al2O3 micropowder. The impact of various parameters on the synthesis of porous MgAl2O4 fibres was systematically investigated, including the heat treatment temperature (1 000, 1 100 and 1 300 °C), the holding time (3 and 10 h) and the aluminum source (aluminum sol or α-Al2O3 micropowder). The results reveal that: (1) in comparison with fibers synthesized using α-Al2O3 as the aluminum source, those prepared with aluminum sol exhibit a significantly higher generation amount of MgAl2O4; (2) as the heat treatment temperature increases, Al2O3 gradually reacts with MgO, continuously increasing the formation amount of porous MgAl2O4 with small and uniformly distributed nanopores, and the synthesized porous MgAl2O4 fibres have small and uniform nanopores; (3) the optimal synthesis process involves using aluminum sol as the aluminum source and firing at 1 300 °C for 3 h.

Key words: MgSO4·5Mg(OH)2·3H2O whiskers, aluminum sol, MgAl2O4, porous fibers, solid-state reaction method